Chao Feng Electric Co., Ltd., Henan » technical service

The gear heat treatment much equipment

admin — Mon, 22 Dec 2014 05:29:26 +0000

Gear,?we?are not unfamiliar,?know that it is?an important part of the automobile,?motorcycle?and so on,?in the work process,?to bear?the enormous friction?gear,?therefore,?the need forquenching.?Gear?quenching?we usually?adopt the high frequencyinduction heating furnace.?This time,?someone?will ask?different specifications of the?gear?are?the?use of?high frequencyinduction heating furnace?much?heat treatment??This?don’t worry,listen to a small?slowly?said to you.

The gear?heat treatment,?with?much of the?equipment?to tell the truth,?is affected by many factors?in the selection,?such as thediameter of the gear,?tooth height,?quenching?speed.?Choice ofcomprehensive?individual customer?gear?specifications andequipment,?we?summarized some?rules?(see table below).

Equipment type?selection of?gear?diameter

100mm?50kw/60kw

200mm?80kW

200-300mm?120kw

400-500mm?160kW

Well,?look at?the?table,?I think your?work of the?heat treatmentof high frequency induction?heating furnace?much,?your heart?has a general,?however,?small make up?remind you?not blindly?to?thetable?as the standard,?this table?is only a?reference,?specificalso?according to the actual?the case may be,?such astransformer capacity,?you?on quenching?speed requirements?etc..

Gear?quenching?as?half shaft,?shaft and so on?so simple,?it?is affected by many factors.?Most of the gear?can select the overall?quenching treatment,?but?if your?gear teeth height?more than 30mm,?you need to select?a single?gear?quenching

High frequency quenching furnace cooling water device

admin — Sat, 16 Aug 2014 00:00:50 +0000

Cooling water device?of medium frequency induction furnaceimported?famous brand compressor,?high precision of temperature control,?stable and reliable performance,?the built-in safety,?low noise,?energy saving and durable.

Intermediate frequency furnace?cooling water device?working principle is?to?inject?a certain amount of water?in?the water tank,?the?cooling system?cooling water machine?water?cooling,?low temperature?cooling water?by the?water pump will be?sent to thecooling?equipment,?chillers?chilled water?takes heat away?after the?temperature?back to the?water tank,?the cooling?effect.?The cooling?water temperature?can be adjusted automatically according to the?requirements,?long term use can?save water…

Intermediate frequency furnace?cooling water device?main role is to provide?cooling water?to the?industry of equipment?cooling,?so as to improve the?precision of products,?improve the efficiency of production.

Intermediate frequency furnace?cooling water devicecharacteristics:

(1)?compressor?selection of?imported brands?of compressor in?low temperature;

(2)?the use of?refrigerants?such as R404A,?R410a,?R22/R407C,?meet the?refrigeration?temperature?and environmental requirements;

(3)?according to the needs of users,?can choose a variety ofcoolant?(Leng Dongshui): ethylene glycol?aqueous solution,alcohol,?three?alcohol?mixture?refrigerant,?can also be?designed according to the?corrosion of?the?evaporator,?the aqueous solution of calcium chloride;

(5)?according to the?non-stop operation?design?for 24 hours,?which can meet the?cold source with?various continuous?production process;

(6)?units?according to?cold?bring the water tank?and?the circulating water pump,?without?cooling tower and?water pump,?the installation and?simple and convenient;

(7)?equipped with?various safety devices,?stable performance,?low noise,?low temperature?cold water?machine with?long service life,simple operation;?the?LCD interface,?simple and convenient operation,?operation status?at a glance;

Intermediate frequency furnace?cooling water device?for?metallicdiathermy forging?of?direct quenching?processing,?automatic operation,?increase?product surface?hardness and?wear-resisting degree.?Metal?luster,?reinforced metal?texture,?exquisiteproducts.

High frequency quenching furnace cooling water device

admin — Wed, 13 Aug 2014 03:25:27 +0000

Intermediate frequency furnace?cooling water devicecharacteristics:

(1)?compressor?selection of?imported brands?of compressor in?low temperature;

(2)?the use of?refrigerants?such as R404A,?R410a,?R22/R407C,?meet the?refrigeration?temperature?and environmental requirements;

(5)?according to the?non-stop operation?design?for 24 hours,which can meet the?cold source with?various continuous?production process;

(6)?units?according to?cold?bring the water tank?and?the circulating water pump,?without?cooling tower and?water pump,?the installation and?simple and convenient;

DSP standard parts of high frequency induction heating manufacturers

admin — Thu, 09 Jan 2014 05:22:35 +0000

DSP standard parts of high frequency induction heating

Now the society?is the digital?industry leading?era,super?Feng card?standard?induction heating equipment?to follow the trend of the times?development,?with?the national advanced level?synchronization?power supply design,?selection of international?famous brandcomponents,?application of intelligent?protection system,widely used in?metallurgy,?nonferrous metal,?casting,automobile,?machinery,?electronics,?building?a wide range of areas.

Standard?induction heating equipment?technical superiority:

1 high performance?DSP processor:?real-time?monitoring andrapid processing,?ensure the output?precision.

2.50kHz frequency?adaptive:?induction hardening machineequipped with?a?power supply?can be processed?more types of?work,?from if to?ultrasonic frequency?can achieve frequency?adaptive.

The 3.QMS quality control?system and?quality traceabilityfunction:?powerful storage?function can be stored in?the production lot number,?number of employees,?operatingevent,?event,?state?failure?events,?can?cause andresponsibility?to quickly find the?quality?problem.

Fast start?4.0.2s:?improve production efficiency,?reduce the?energy consumption of?the power?and ancillary equipment.

5 good?performance:?high voltage fluctuation?range of voltage fluctuation?in between 360-440V,?does not affectthe quality of the products.

6?intelligent fault diagnosis?and?online?display?fault processing method:?resolved by?workers?more than 90% of the faults,?improve production efficiency.

The 7?running state?monitoring system:?accurate,comprehensive,?all-round?display power?operation condition,?easy to formulate,?modify the?processing technology.

The 8?line and the?adaptive?feedback?line:?replace?loadwithout?professional operation.

9?power monitoring:?monitoring and recording?unit?energy consumption and?batch of workpieces?can be used to calculate the?total energy consumption,?production cost,control.

10?parameter?settings:?online?operation control,?limitprotection?device?or remote?parameters can be?set,parameter?power?is not?lost.

11?powerful communication?function:?set aside RS485interface with the?external controller?(industrialcomputer,?industrial control?touch screen,?notebookcomputer)?control room?or?in?the exchange of data.

Set the?standard?high frequency?induction heatingequipment of GK?parameters:

Model No.:?WH-VI-80

Input power:?80kW

Input voltage:?three phase 380V?50-60Hz

Oscillation frequency:?1525KHZ?20535KHZ

Volume:?650?x 480 x 1440mm3

500?x 800 x 580mm3

Standard?induction heating equipment?applications:

1,?hot forming?of various kinds of standard parts,fasteners,?machinery parts,?hardware tools,?straight shank?drill?hot forging,?hot rolling?Hemp flowers.Heating the metal?material annealing.?Such as: steeltensile,?bending,?hit the head;?wire,?wire?heating?nail;stainless steel?annealing,?expanding.

2,?heat treatment of?all kinds of hardware tools,electric,?hydraulic,?pneumatic components,?automobile,motorcycle,?mechanical?metal parts?surface,?inner hole,partial or?whole quenching.?Such as:?quenching?hammer,knife,?scissors,?forceps?and all kinds of?shaft,?cam,gear,?sprocket,?valve,?ball head pin,?large?machine guide,?ductile cast iron.

Welding,?brazing?and 3?kinds of?hard alloy cutter,milling cutter,?reamer,?turning tool,?cutter,?diamond saw blade,?saw toothed;?welding?tools,?drilling,?cutting tools;?composite?welding of brass,?copper,?stainless steel?pots and other?metal?materials.

4,?metal?smelting:?smelting of gold,?silver,?copper,etc..

Aluminum?5,?other?heating?pipe,?cable,?wire?heatingfilm;?aluminum foil?sealing?beverage,?pharmaceutical industry

Super audio bar diathermy forging

admin — Thu, 02 Jan 2014 00:48:18 +0000

Super audio bar diathermy

Super?audio?bar diathermy?forging?applications:

A?forging?for?12-60 diameter?bar?diathermy?after.?Diathermyuniform,?rapid,?non scale.

Super?audio?bar diathermy?forging?outstanding characteristic:

1,?ultra small size,?portable,?covers an area of only 1.2 square?meters,?convenient?and?any?forging,?rollingequipment and?tooling?with the use of;

2,?installation,?debugging and?operation is very convenient,?a?school will be?induction heating,?the?bar?in a very short period of time?is heated to the?required temperature;

3,?greatly reducing?the metal oxidation,?saves materials andimprove?the quality of forging;

4,?super audio heating?of φ 12-60 bar, more heat, more uniform, more quickly than the medium frequency power; 30%

5,?24 hours of uninterrupted?work ability;

6,?automatic feeding?energy saving,?environmental protection,?reduce the cost?and?manpower expenditure?is convenient to replace the?furnace body,?to?meet the requirements of different?bar?end?heating?or?heating;

7,?using IGBT?ultra?audio f requency induction heating equipment,?is different from the traditional?medium frequency power supply.

Super?audio?bar diathermy?forging?technical parameters:

Model /?configuration 120

The working power?three-phase?380V/50HZ

Working voltage 342V-430V

The maximum input?current 165A?bus

The maximum output?current of 120KVA

The oscillation frequency?of 15-35KHZ

The efficiency of 100%

Load sustained rate of 100%

The cooling?water flow rate 28Lmin?(0.1MPa)

Cooling water pressure?0.1-0.3mp

Host weight?85kg

The weight of?90kg?transformer

Machine dimension?650*520*1100

Transformer?size?500*800*580

The host?color?blue?/ white

Transformer?color?blue?/ white

Special?application field of?auto parts,?cam?shaft,metallic?diathermy

The water temperature?at 50?℃?protection

Ultra high frequency furnace front to cater to the ribbed bar better quality

admin — Fri, 27 Dec 2013 03:06:01 +0000

In 2013?October,?the superior?sent a?notice,?notice as follows:

1?reinforcement application technology?specification?to actively promote the?high strength steel,?which provides technical support for the?comprehensive?application of 400Mpa,?500Mpa grade steel,?and in some?range?(beam,?columnlongitudinal stress?reinforced)?in?the elimination of HRB335steel.?Iron and steel enterprises should?advance?equipment modification?and technical reserves?400Mpa,?500Mpa grade steel?production,?good?production HRB335?reinforcedpreparations.

2 HPB235?steel?is no longer?used,?and?used HPB300 steel,the?application of?departments and enterprises?should be prepared to.?Future?of Q235 wire rod?construction?directlyapplication?(but?less?traffic,?railway,?hydraulicengineering?temporarily?also?application),?the minimum diameter?of HPB300 reinforced bar?should be 6MM,?production units?and the use of?units are not?adhere to the?6.5mm?do not put.

3 in the?application of HPB300 reinforcement?of the transition period,?the production units and?the use of?units should be?used?for small diameter,?high strength steel?tomake the transition.

4 strengthen quality?deviation control,?avoid?negative deviation?exceed the standard?of reinforced?approach,resulting in adverse?impact?and economic loss.

So far,?the new high frequency?furnace /?Henan Chao?Feng electrical?introduction of?high frequency induction

heating equipment.?The?annealing?ribbed bar?were studied.?The success of the?experiment?the?heating method?can make the best?of the cold-rolled ribbed bars!

Ribbed steel quenching

Our factory is a professional?production?of high frequency furnace?production?enterprises,?quality of?our factoryusing?high frequency?furnace?steel?production?in our plantproducts?far exceed?the standards prescribed by the state,its?strength is between 550—-700,?the elongation is higher than 10%,?a 180 degree bend?without?breaking.?Rib height,rib clearance?are?the national standard limit.?The national standard?is the extension?rate of 8%,?strength is greater than?550,?the size is?± 4%,?that is to say,?the samenumber,?according to the theory of?weight,?40 kilograms?per ton?can be?more?or less?40 kilograms?are?qualified,?I plant products?are generally in the?30?kg,?and?the?three?with aribbed steel bar?based on the?all?the?above 40 kilograms,and?the elongation?of severely substandard,?and some evenonly 6%,?very easy to?brittle fracture,?not?pulling,bending.?I plant products?than the previous?old products?per square meter?can save?5%?- 10% of the?weight of?more than50%?bar,?strong?housing?structure?built out?of the olderproducts,?cold rolled ribbed steel bar?construction,?productgrip?good,?strong toughness,?in line with nationalrequirements and?the needs of the times,?is?the ideal?energy saving,?assure the safety of?building materials?to enhancethe?seismic?force.?The May 12, 2008?earthquake,?if?Wenchuan was?heat treated?to use both sides?of ribbed bar,?precast slab?continuous,?casualty?rate can be reduced?by more than half.

The random?inspection?of indefinite?number of?the products of our factory?after?each class in?each production line,after?the factory?quality?supervision?inspection,confirmation before?leaving the factory.?And,?high frequency furnace?we?do?after the experiment?debugging completedbefore?delivery to the customer.?So the product?quality?is absolutely reliable.?Warmly welcome customers?visit our factory?inspection?visit,?both sides of?the?heat treatmentribbed steel?quenching?equipment promotion?to our?home,?ourfuture generations.?Cold rolled and annealed?double rib?is a new?generation product,?whether it is?sales?or use theproducts of our factory?are?promising,?the absolute?value.

Induction heating equipment, welding why popular

admin — Fri, 06 Dec 2013 08:52:15 +0000

Induction heating equipment,

Advantages of induction?heating equipment?welding:

1,?high-frequency?welding machine?are?low power,?itcovers an area of small,?light weight,?not only?saving energy,?and the failure?rate is almost?0

2,?the?welding?object?is more beautiful,?no scar,?almostperfect workmanship,?popular?love.

3,?for some?precision instrument,?the device can bewelded without?contact,?so that the?device?is not easy to damage.

4,?widely used in?gold?industry.

Induction heating equipment,

Welding characteristics of?induction heating equipment:

1,?energy saving and high efficiency,?can be 1?to 5 seconds,?up to 800?to 1000 degrees.

2,?security,?only?heating metal,?not hot,?not to burn people.

3,?the single?metal?quantity 1-50KG,?single?melting?time 5-15 minutes.?High work efficiency

Following the?Henan super?Feng?electrical device parameters:

Model /?configuration 30

The working power?three-phase?380V/50HZ

Working voltage 342V-430V

The maximum input?current 55A?bus

The maximum output?current of 30KVA

The oscillation frequency?of 15-45KHZ

The efficiency of 90%

Load sustained rate of 100%

The cooling?water flow rate 15Lmin?(0.1mp)

Cooling water pressure?0.1-0.3mp

Host weight?45Kg

Transformer weight

Machine dimension?580*280*510

Transformer?size

The host?color?blue?/ white

Transformer?color

Special?application field?drill rod?diathermy,?bit?welded small?shaft

The water temperature?at 50?℃?protection

Super spike series gear quenching machine

admin — Thu, 05 Dec 2013 05:53:22 +0000

High frequency quenching of gears

Super?front?gear quenching?equipment:

High frequency?current to the?coil?(as usual?for the use ofhollow?copper?pipe?production),?the workpiece?into thesensor.?Occurrence of?alternating magnetic field on theworkpiece?in?the?same frequency?that?current,?this kind offeeling?is not?well proportioned?in the?currentdistribution,?strong?in?appearance,?but?inside?is very weak,?to center?on the?0,?the?skin effect,?can make therapid heating of?the workpiece surface,?the surface temperature?rise?in a few seconds?to 800-1000 degrees,?and the core?temperature?is very small,?so?the?all metalmaterial profile?for heating purposes.

Ultra?high frequency quenching?equipment used for?frontgear:

Type 1.120:?300,?m ≤ 10?all?quenching

Phi 400,?m ≤ 10?linear?scanning?quenching

Phi 400,?m ≥ 15?square?scanning?quenching

A 200?shaft?direct quenching

Type 2.160:?Phi?(diameter)?350,?m?(Modular)?≤ 10?full quenching

With?more than 400,?m ≤ 10?linear?scanning?quenching

With?more than 400,?M > 15?commonly used?type?sensorscanning?quenching

A 250?shaft?direct quenching

Super?front?gear quenching?equipment advantage:

1?power saving:?than?electrical?tube?power 30%,?than?the thyristor medium frequency?power 20%.

2?stable performance:?safe,?no worries.

3?fast heating rate:?no corrosion?layer,?small deformation.

4?install?convenient:?convenient operation.

The 5?sensor is composed of a?transformer isolation,?enron.

6 environmental protection: no?infectious,?noise?and dust.

7?widely used:?can?the workpiece heating?various.

8?block?rate is low:?element through the?strict?screening,detection,?security?equipment?stubborn?task.

Super?front?gear quenching?facilities?customer service:

1,?products for one year warranty,?life-long?repair?willsupply.

By my company?sent to the then?responsible for?installation and commissioning of?2,?equipment,?the?operation?staff development?training,?let?you?worry free.

Intermediate frequency furnace diathermy forging

admin — Wed, 04 Dec 2013 08:50:26 +0000

Intermediate frequency furnace diathermy

Intermediate frequency furnace?diathermy?forgingcharacteristics and advantages:

1 super?Feng electrical?medium frequency furnace,?has the advantages of light weight,?portable,?characteristics?and covers an area of less.

2 the IGBI?special?chip,?power?transistors than?many?a?times.

3 installation?debugging?know,?by?the company to?ensuresociety,?security.

The 4 heating?is?about 12-100/15kg,?Fang Gang,?such as?steelbar?diathermy forging,?more?heat,?more uniform,?more quickly,the fastest?one second?can?reach the required temperature.

5?stand?continuous working 24 hours a day,?quality guaranteed.

6 automatic?feeding?and the feeding,?omits the?most human resources.

Henan Chao?Feng electrical?with?his team,?after years of hard work,?adhere to independent?research and development,?the solid-state?induction heating equipment,?the successful launch of?the mechanical processing industry,?to?solve?a problem?in?process?and technology.?Now?the production of?’WH-VI’,?’CF’?series of new?ultra high frequency,?high frequency,ultra?audio?frequency induction heating?equipment.?Diathermy is widely used in metal forging,?mechanical parts?heat treatment quenching,?quenching,?brazing and?small?workpiecesolar collector tubes grilled consumption?equipment,?wireheat treatment?etc..

Henan Chao?Feng electrical?intermediate frequency furnace diathermy?forging?manufacturers?aim:

1,?to ensure product quality,?and provide long-term?service.

2,?installation and commissioning of?equipment?by the company’s staff to complete the.

3,?provide technical training for?your company,?ensure thelearning?society.

4,?the?products?quality control policies,?one year freerepair,?permanent?to provide technical?service and spare parts.

5,?wish to brooke!

Intermediate frequency furnace smelting

admin — Wed, 27 Nov 2013 02:03:30 +0000

Intermediate frequency furnace smelting

The basic?composition of small?medium?metal smelting furnace:

Including the?medium frequency power supply,?a compensation capacitor?box and?melting furnace?etc..?According todifferent application requirements,?can be installedthermometer,?temperature control?instrument?device;?melting furnace?is divided into three kinds:?turnover type?furnace,ejector?type furnace?and a fixed?type furnace.?Overturntype furnace?in accordance with the?tip?can be divided into mechanical?type?tipping?furnace,?electric?furnace and furnace?hydraulic?overturn?overturning.

The main?characteristics of small?medium?metal smelting furnace:

1,?heating?quality?high repeatability,?simplify?operation;most?simple,?lightweight,?easy to maintain;

Automatic control,?manual control mode,?2;

3,?with a variety of?protection: overload,?over-current,over-voltage?protection,?under?water,?the water temperature is too high?to protect;

Compared to 4,?power,?and SCR power?the?machine just?half of electricity consumption,?fast heating speed;

5,?the induction coil?induction heating ?equipment can be?changed freely,?and?can be made into various shapes;

6,?simple operation,?can learn?a few minutes;

7,?no special?installation,?simply connect the?electricity and water?can be used,;

Question 8,?no oil,?smoke,?dust,?gas?and explosion?is a typical country?to promote?environmental protection product;

Small application?field of intermediate frequency?furnace for melting of metal?and advantages:

1,?the intermediate frequency furnace?for steel,?stainless steel,?copper,?aluminum,?gold and silver?alloy,?alloymelting,?can also be used for?a small amount of?nickel alloy,?silicon?alloy,?Bo Jin,?gold?and other?metal materials melting

2,?the whole set of equipment?has the advantages of small volume,?light weight,?heat?from a few?kilograms to hundreds of?kilograms,?can choose the?range,?especially suitable forprecision casting,?small?smelting,?small batch production,manual?workshops,?schools,?scientific research institutionsfusion experiment of?smelting experiment,?noble metals purification,?bars?and other occasions?to use

The 3?intermediate frequency melting furnace?complete equipment?completely?solves the problem of?gas furnace?cokeoven,?and other original?smelting process,?is yourproduction?the most powerful?helper.